About the Project
A recycling facility proactively partnered with Lovegreen to rebuild a custom 72’ chain edge crossover belt conveyor nearing failure. The customer needed full-service support, from site verification and part sourcing to fabrication and final installation, to avoid unplanned downtime.
- Facility: Recycling plant
- Equipment: 72’ x 72” custom-built chain edge conveyor
- Scope: Turn-key rebuild solution
- Need: Fast-track planning, parts coordination, and a weekend install
The Problem
The aging conveyor was approaching failure. With limited documentation and no room for error, the customer needed a partner who could take ownership of the entire process.
- Aging, worn components with limited documentation
- Critical equipment with minimal downtime flexibility
- Rebuild had to occur over a two-day weekend window
- Required on-site and off-site coordination for parts and fabrication
The Solution
Lovegreen took on full project responsibility — verifying the system in the field, identifying and sourcing all needed parts, fabricating custom components, and executing the full rebuild over a single weekend.
Key responsibilities included:
- Field verification of all dimensions and components
- Developed complete parts list and sourced chain, belt, sprockets, shafts, and bearings
- Fabricated custom parts including chain guides, flights, and impact pans
- Coordinated logistics to stage parts and prepare for weekend rebuild
- Completed install with dual 12-hour shifts over two days (4 millwrights on days, 4 on nights)
- Conveyor was fully operational at end of project
Specialized Equipment Used:
- 15,000 lb forklift
- 19,000 lb forklift
- 1- and 2-ton chain falls
- Suitcase welders
